EN 60335-2-73 A New Standard for Fixed Immersion Heaters

EN 60335-2-73 Standard

A New Standard for Fixed Immersion Heaters

In April 1999 a new Standard was published by the British Standards Institute.

The new European Standard, EN60335-2-73, replaces the old BS3456 Part 2 and introduces new requirements of construction and, for the first time, stipulates a maximum water temperature for installations using a fixed immersion heater.

The most significant clauses of the new Standard are 19 and 22 and any person or organisation that repairs, replaces or installs immersion heaters should be aware of them.

Clause 19, ABNORMAL OPERATION, requires that the immersion heater is able to withstand an input of 15% over the rated power input and during this test, the water temperature in the cylinder must not exceed 98°c.

Clause 22, CONSTRUCTION, requires that any over temperature protection device that is used in compliance with clause 19 must be ‘non-self-resetting’. This simply means that the cut-out must remain open circuit until it is manually reset.

A further requirement of clause 22 is that the sensing device and cut-out contacts should operate independently of the thermostat or temperature control.

There are an estimated 16 million immersion heaters in operation in the UK and 1 million are replaced annually, and of these some 10,000 fail with the thermostat contacts closed. The consequences can be disastrous, and in many cases these incidents can result in damage to property and occasionally cause injury to persons. The old standard applying to fixed immersion heaters had not been reviewed for nearly thirty years and the European Standards Authorities have been concerned for some time that the risks associated with these runaway immersion heaters are too great.

The British Standards Institute has allowed a transition period during which immersion heaters and thermostats to the old Standard may be sold alongside those complying with the new, but that does not eliminate the duty of the installer to offer the client the best possible advice.

All organisations dealing directly or indirectly with the public are required, by law, to exercise a ‘duty of care’, and that liability now extends to the directors and officers of the organisation, personally. Until now a conventional defence to ‘duty of care’ was that the technology available at the time of sale was not sufficiently advanced to enable an alternative, safer product to be offered. This defence will no longer work in the event of an injury resulting from a failed immersion heater and thermostat, as safety thermostats incorporating an over temperature cut-out are now available.

Safety thermostats incorporate a temperature control plus an over temperature device and prevent water in the system from boiling. There are no excuses for not upgrading an old installation to comply with the clause 19 and 22 requirements as most safety thermostats are suitable for direct replacement of the old rod thermostats.

There are currently two types of safety thermostat available:

One shot devices which will cut out once when the water temperature exceeds the set safety limit and then have to be replaced. They are susceptible to cut out caused by external heat sources such as a central heating boiler and should therefore be avoided in all but the simplest immersion heater applications.

Suitable for most applications is the type which incorporates a cut-out that can be reset and re-used, which are generally a fit and forget device.

TPFay supply this type of Rod Thermostat and others manufactured by Cotherm for this application. They can be fitted to TPFAY FI Immersion Heaters, Rosamon Immersion Heaters or Domestic Immersion Heaters.

Cotherm Rod Thermostat TSDR

You can buy these from our on-line shop by clicking here or contact us for further information.